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Q4

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A Year in Motion

Transformative Auto Claims & Repair Industry Trends from 2025

If 2025 revealed anything, it’s that the auto claims and repair ecosystem wasn’t simply changing – it was being fundamentally reshaped.

Pressures that once felt separate began to collide: an aging yet increasingly complex car parc, calibration needs rising fast, supply chains destabilized by tariff activity, and casualty pressures growing more intense. Operational models built for simpler vehicles and steadier cost structures were suddenly outpaced. This year forced insurers and repairers to confront not just what is happening to claims, but why and how interdependent these forces have become.

Our final Crash Course report of 2025 will look back at the inflection points that defined this year, and the realities shaping the next.

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Calibration Complexity

Few inflection points hit harder in 2025 than the rapid rise in diagnostic and calibration demands. As ADAS-equipped vehicles flowed into shops in greater numbers, calibrations became a more routine – but increasingly variable – part of repair planning. Differences in vehicle make, model, trim, sensor placement, and damage type created a widening range of calibration requirements.

And it wasn’t just the volume of calibrations that challenged repairers; it was the variability, which required more precise documentation, careful sequencing, and added repair steps that affected both quality and cycle time. Even a growing pool of aging vehicles couldn't offset this trend, as many ADAS features became more commonplace in the late 2010s.

The result was a repair environment in which diagnostics and calibrations were no longer niche tasks but central operational pillars influencing total cost, throughput, and customer communication.

For more on this, see The Current State of Calibrations.

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Tariffs and Supply Chain Disruptions

Another turning point involved tariffs on imported auto components, which put sustained pressure on parts pricing throughout the year, creating unpredictable spikes that directly impacted severity. Even when claim frequency remained steady, the cost of fulfilling the average claim continued to rise. Meanwhile, global logistics remained unsettled, with uneven factory output, fluctuating shipping lanes, and persistent bottlenecks in key electronic components that delayed otherwise straightforward repairs.

For parts distributors, success often hinged on agility – tapping wider networks, adjusting sourcing strategies, and fostering stronger supplier relationships. For repairers, the consequences were exasperating; explain to customers why a simple bumper repair was waiting on a back-ordered sensor, absorb operational delays, and manage increasingly complex repair planning driven by calibration needs.

Insurers felt those downstream effects as cycle times stretched, rental exposure increased, and older vehicles – already close to total-loss thresholds – became even harder to justify repairing. What emerged was not a temporary disruption, but a structural shift in how parts move, how much they cost, and how repair plans must be built.

For more on this, see Crash Course Q3 2025 report and webinar recording.

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Casualty Claims

Casualty claim pressures are building as injury claim frequency and medical costs continued to climb in 2025. Even with overall crash volumes holding steady, a greater proportion of collisions resulted in bodily injury claims, driving up severity. Medical treatments escalated more quickly post-loss, and high-cost procedures such as spinal injections appeared earlier and more frequently, even among younger claimants.

This year, claims teams began to evolve their negotiation strategies, implementing a structured, evidence-based approach emphasizing injury, functional impact, causation, and clarity around treatment rationale. In doing so, they were able to move negotiation from a late-stage settlement activity to a more strategic, disciplined component of liability management.

For more on this, see PropertyCasualty360’s webinar recording and CCC’s recap blog post.

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Evolving Car Parc

Vehicle fleet trends set the tone early in 2025. The average vehicle age continued to rise as affordability challenges ranging from higher new vehicle prices to elevated interest rates pushed consumers to hold onto cars longer. Yet age was only part of the story; the composition of the car parc was changing as well. SUVs and crossovers solidified their dominance, while the presence of hybrids and EVs grew, each introducing new repair, parts, and underwriting considerations.

Under the hood, vehicles became more complex. More embedded electronics, a broader presence of ADAS, and increasingly integrated components led to more diagnostics, more calibrations, and costlier repair procedures. What entered the body shop in 2025 was fundamentally different from what shops saw even a few years prior.

These shifts influenced every aspect of claims and repair operations: older vehicles were more likely to be declared total losses by insurers, more complex vehicles required longer labor hours and specialized workflows, and evolving ownership patterns reshaped exposure. The notion of an “average vehicle” grew less meaningful as the car parc diversified.

For more on this, see Crash Course Q1 2025 report and webinar recording.

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Looking Ahead

The forces that shaped 2025 demonstrate that the auto claims and repair industry is no longer defined by singular trends but by the convergence of many. Car parc evolution intensified calibration needs. Supply chain disruptions amplified cost pressures. Casualty negotiations grew more complex amidst rising injury severity.

If this year revealed the pressure points, 2026 offers the opportunity to strengthen them. Success will come to the organizations that treat these insights as a way to shape a path forward – one that supports a more resilient claims and repair ecosystem in the year ahead.

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APD Industry Data

Year in Review Summary

The auto physical damage (APD) market demonstrated meaningful signs of stabilization this year, but not without reminders of the structural pressures that continue to shape claims and repair operations.

After several turbulent years marked by inflation spikes, supply chain disruption, and record vehicle complexity, the industry entered 2025 on firmer footing. Personal auto NCOR improved significantly – from 112.2% in 2022, to 104.9% in 2023, to an estimated 95.3% in 2024 and 2025 – reflecting strengthened underwriting performance. Even broader economic indicators trended in the right direction: Motor Vehicle Insurance CPI growth cooled dramatically, falling from 16.3% in late 2024 to 3.1% in 2025, easing some of the affordability concerns that have dominated insurer and policyholder conversations for the past several years.

Yet 2025 also made clear that many of the cost drivers reshaping APD are now permanent fixtures of the landscape. Total loss frequency edged higher – growing from 22.1% to 22.8% – driven by the increased age of vehicles, a decline in lower severity claims filings, and the accumulation of advanced electronics that often tip borderline repairs toward total loss decisions. Adjusted vehicle values inched up to $13,700 through October, still down from the peaks in mid-2022. And even with inflation cooling, repair costs continued their steady climb. The average total cost of repair grew from $4,700 to $4,768 through Q3, reinforcing the reality that rising vehicle sophistication – not temporary macroeconomic factors – is now a primary driver of severity.

2025 also underscored how deeply diagnostics and calibrations are embedded into the modern repair process. Scans appeared on nearly 88% of DRP estimates, while calibrations rose to more than 35% – both notable year-over-year increases. These shifts reflect the continuing expansion of ADAS-equipped vehicles and the growing prevalence of EVs and hybrids in the U.S. car parc. Repairers have had to adjust workflows, invest in new tools and training, and coordinate more tightly with insurers as the electronic and software components of repairs expand.

Overall, 2025 marked a transitional year for the auto claims and repair industry – a period where headline indicators showed improvement, but underlying dynamics confirmed a new normal characterized by higher complexity and sustained cost intensity.

The industry’s progress this year reflects growing maturity in pricing, reserving, and operational planning, but continued investment in technology, analytics, and ecosystem connectivity is still needed to navigate a now stabilized claims environment that’s been permanently transformed.

APD Trends Snapshot
SOURCE: EXPERIAN
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Casualty Industry Data

Year in Review Summary

As we near the close of 2025, all signs point to deepening challenges within auto liability injury lines for insurers. While claim frequency has been decreasing slowly across most lines of business, bodily injury remains an outlier, increasing quarter over quarter. Research suggests this anomaly is influenced by the building impact of social inflationary factors, especially within the post-COVID era. At the same time, medical billing inflation and indemnity outcomes continue to increase 3-4 times as fast as general economic inflation.

The combination of rising bodily injury frequency and severity has resulted in a notable and unprecedented indemnity shift within personal auto; Bodily injury indemnity now makes up the majority (52%) of liability dollars paid, even though less than one out of four property damage exposures have an associated injury exposure.

Treatment trends continue to shift toward a preference for high-dollar procedures such as CT Scans, Steroid Injections, and experimental treatments such as Platelet-Rich Plasma Therapy (PRP) and Extracorporeal Shock Wave Therapy (ESWT), further exacerbating billing inflation. Indicators of continued affordability challenges are reflected in the growing number of uninsured/underinsured injury submissions, especially in key venues such as California, where the minimum liability limits doubled at the beginning of the year.

Similar billing and treatment trends are reflected within first party injury lines (PIP, Medpay) although the overall indemnity impact has been blunted by decreasing claim frequency. In addition, tariff-sensitive medical billing - including drugs, medical supplies, and equipment - has shown notable inflation within 2025.

Author bios bannerevolving car parc
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Kyle Krumlauf

Director of Industry Analytics, CCC

Kyle Krumlauf brings more than 20 years of industry experience to his role at CCC, having served in various leadership and individual contributor positions at Nationwide and Grange Insurance. He was awarded a CEO Award at Nationwide in 2014 for Innovation & Continuous Improvement, and an Accolade Award at Grange in 2019 for his work in Innovation. Kyle earned a BA in Political Science and History from Ashland University and an MBA from Ohio Dominican University. He also holds the CPCU and ARM designations.

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Erik Bahnsen

Director of Industry Analytics, CCC

Erik Bahnsen has spent 20 years in the insurance industry, first holding several auto- and casualty-focused claim roles on the insurer side before moving into technology. Erik joined CCC in 2012, with numerous roles in account management, leadership, and product innovation, with a focus on casualty. Erik also participates in the ongoing development of CCC's industry-leading analytics and AI products. Since joining the industry analyst team in early 2022, Erik’s industry analysis and thought leadership content has been presented and featured in numerous industry meetings and influential publications.

Disclaimer

The information and opinions in this publication are for general information only, are subject to change and are not intended to provide specific recommendations for any individual or entity. Although information contained herein has been obtained from sources believed to be reliable, CCC does not guarantee its accuracy and it may be incomplete or condensed. CCC is not liable for any typographical errors, incorrect data and/or any actions taken in reliance on the information and opinions contained in this publication.

Note: Where CCC Intelligent Solutions Inc. is cited as source, the data provided is an aggregation of industry data related to electronic appraisals communicated via CCC's electronic network or from total loss valuations processed by CCC. Where CCC Casualty is cited as a source, the data provided is an aggregation of industry data collected from claims data communicated via CCC Casualty’s electronic network.

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HIGHLIGHTS
Vehicle calibration icon
Vehicle Calibrations
Needs grew significantly as ADAS complexity reshaped repair workflows industrywide.
Tariffs & Supply Chain
Economic volatility drove higher parts costs, longer cycle times, and repair delays.
Casualty trends icon
Casualty Trends
Claims severity increased amid faster treatments and tougher negotiations.
Car Parc icon
Evolving Car Parc
Mix shifts and aging vehicles intensified insurability and repairability.